Laminar fluid ejection device enables high yield and preservation of mRNA and SaRNA LNP formulations

May 27, 2025Scientific reports

Layered fluid ejection device improves production and preserves mRNA and SaRNA nanoparticle medicines

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Abstract

The LFE Device achieved 94% RNA encapsulation efficiency for mRNA in comparison to lower efficiencies from other delivery systems.

  • High shear forces from a commercial nebulizer increased LNP particle size from 85 nm to 300 nm.
  • Increased particle size and polydispersity in the nebulizer led to RNA degradation and reduced encapsulation efficiency from 100% to 39%.
  • The LFE Device maintained LNP structural integrity and resulted in superior functional protein expression, with a 3-fold increase in luciferase activity compared to the commercial nebulizer.
  • Selecting the appropriate delivery system is important for optimizing RNA-LNP delivery and retention in intranasal applications.
  • The findings suggest the LFE Device is a promising candidate for RNA-LNP-based mucosal vaccine administration.

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Key numbers

94%
()
Measured after dispensing with the .
~44%
RNA Recovery Rate ()
Compared to ~12% recovery with the .
60%
Functional Protein Expression ()
Measured relative to control after transfection.

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